Lid and base
Two pieces that fit together, with an optional shoulder for a neat reveal.
Rigid & Folding Boxes
Boxes that make the product feel premium
Rigid gift boxes, magnetic closure boxes and printed folding cartons for launches, gifting and retail shelves.
- Hand-finished details
- Foil, emboss and soft-touch options
- Inserts cut to fit your product
Overview
A rigid or folding box is often the first thing a customer holds. We help you choose the structure, board and finish that suit the product, the price point and the channel.
Rigid boxes are made from thick greyboard wrapped in printed paper. Folding cartons use lighter paperboard and are printed flat, which suits larger runs.
Structure, board and finish, chosen together
We start from what goes inside the box and work outward, so the structure protects the product and the finish reflects your brand.
- Rigid boxes from 1,200 gsm greyboard
- Folding cartons from 250–450 gsm paperboard
- Printed inserts and tissue to complete the unboxing
Explore the range
Rigid Gift Boxes
Thick greyboard boxes wrapped in printed or textured paper, with optional ribbon, foil and inserts.
Magnetic Closure Boxes
Book-style rigid boxes with concealed magnets, a lined interior and optional ribbon pull.
Folding Cartons
Tuck-end and auto-lock cartons in printed paperboard, from cosmetics to consumer goods.
Common structures
Magnetic flap
A hinged lid held shut by concealed magnets.
Tuck-end carton
A folded carton with tuck flaps at both ends, ideal for retail shelves.
Board & material options
All materials
Greyboard
Dense recycled board, 1,200–2,000 gsm, the core of every rigid box.
Wrapped in printed paper; thickness is chosen for the box size.
Folding boxboard
Layered paperboard, 250–450 gsm, with a white printing surface.
The standard choice for folding cartons and food-service boxes.
Coated art paper
Smooth, bright paper that reproduces colour and fine detail accurately.
Available in gloss, satin and matt; pairs well with lamination.
Kraft paper
Strong, natural-toned paper with a visible fibre, brown or white-bleached.
Ink looks softer on brown kraft, so we proof colours on the actual sheet.
Finishing options
All finishes
Soft-touch coating
A velvety film that feels warm and premium in the hand.
Ideal for rigid boxes and beauty; test handling before large runs.
Hot foil stamping
Metallic or coloured foil pressed onto the surface with heat.
Best on logos and fine lines; available in gold, silver and colours.
Matte lamination
A thin non-reflective film that protects the print and gives a calm, even surface.
Deepens dark colours; can show scuffs on very dark designs.
Spot UV
A glossy coating applied to chosen areas to make them catch the light.
Strongest contrast on matte or dark backgrounds.
What you can customise
- Hot foil, embossing and spot UV
- Ribbon pulls, magnets and window cut-outs
- Foam, card or moulded-pulp inserts
- Custom colour matching
What drives the cost
Rigid boxes cost more per unit than folding cartons because they are assembled by hand. Finishes such as foil and embossing add tooling costs that spread thinner as quantities grow.
- Quantity
- Set-up cost is spread over more units as the run grows.
- Size
- Larger formats use more material and may need larger presses.
- Material
- Board grade, paper weight and film structure change the unit price.
- Print & finish
- Colours, coverage and finishes such as foil add process steps.
- Structure
- Inserts, windows and hand assembly add labour and tooling.
When you ask for a quote, ask for two or three quantities on it. The unit price usually falls faster than people expect.
Design & artwork
No print-ready files? We can draw them
From an artwork check, through a dimensioned dieline and print-ready files, to a full concept package across a range — done by the factory that will make it, so the file is drawn to our presses and proven on a physical sample.
Applications
Product launches
Presentation boxes for press kits and limited editions.
Gifting
Seasonal and corporate gift sets with a premium unboxing.
Retail shelves
Folding cartons that stand out and stack cleanly.
How it is made
- 01
Brief
Share your product, quantities and budget. We reply with options within one working day.
- 02
Structure & artwork
We draw the dieline, check fit and prepare print-ready artwork.
- 03
Sample & approval
A white or printed sample is made and sent for sign-off before production.
- 04
Production & delivery
Batches are inspected, packed and shipped to your warehouse or fulfilment partner.
Why Demo Digimasi
- Every order is sampled and approved by you before production starts.
- One team handles structure, artwork, printing and finishing, so nothing is lost in hand-offs.
- Clear, itemised quotes with the assumptions written down.
- Batch inspection records are shared on request.
Frequently asked questions
Which is better, a rigid box or a folding carton?
Rigid boxes feel premium and are reusable; folding cartons ship flat and cost less at volume. We can quote both so you can compare.
Request a quote
Request a custom packaging quote
Tell us your product, quantity, dimensions, materials and finishing requirements. Our team replies within one business day, and samples are produced in 5–7 working days.