An unboxing moment that ships flat and assembles in seconds
One-piece corrugated mailers with a tuck-in lid, printed inside and out for e-commerce and subscriptions.
- Right-sized for lower freight
- Drop-tested structures
- Brand-printed inside and out
Overview
Mailers arrive flat, fold up without tape and protect the product with a snug fit.
- Printed inside for a second brand moment
- Optional tissue, inserts and thank-you cards
- Tear strip for easy returns
Selected work
Board & material options
All materials
Corrugated board
Fluted paper between two liners: E, B and C flutes, single or double wall.
Choose the flute for the product weight and print quality you need.
Kraft paper
Strong, natural-toned paper with a visible fibre, brown or white-bleached.
Ink looks softer on brown kraft, so we proof colours on the actual sheet.
What you can customise
- Exact internal dimensions
- One-colour to full-colour printing
- Inserts, dividers and tissue
- Tear strips and easy-return closures
Specifications
| Material | E-flute kraft or white corrugated board |
|---|---|
| Size range | From 12 × 9 × 3 cm to 45 × 35 × 12 cm |
| Printing | Full-colour outside, one-colour inside |
| Minimum order | 300 units |
| Lead time | 12–18 working days after sample approval |
The table above covers what changes by product; exact values are confirmed against your specification and quantity.
Terms for this specification
- Sampling
- A white dummy or printed sample is made before production.
- Minimum order
- The smallest run we can produce economically; lower on digital print.
- Dieline
- The flat drawing of a box showing cut and fold lines.
- Proof
- A colour or layout check shown before printing.
- gsm
- Grams per square metre, the weight of paper or board.
What drives the cost
We do not publish a price list, because no two specifications are alike. The levers that decide a quote are consistent, though, and knowing them lets you judge a budget before you ask.
- Quantity
- Set-up cost is spread over more units as the run grows.
- Size
- Larger formats use more material and may need larger presses.
- Material
- Board grade, paper weight and film structure change the unit price.
- Print & finish
- Colours, coverage and finishes such as foil add process steps.
- Structure
- Inserts, windows and hand assembly add labour and tooling.
When you ask for a quote, ask for two or three quantities on it. The unit price usually falls faster than people expect.
Design & artwork
No print-ready files? We can draw them
From an artwork check, through a dimensioned dieline and print-ready files, to a full concept package across a range — done by the factory that will make it, so the file is drawn to our presses and proven on a physical sample.
How it is made
- 01
Brief
Share your product, quantities and budget. We reply with options within one working day.
- 02
Structure & artwork
We draw the dieline, check fit and prepare print-ready artwork.
- 03
Sample & approval
A white or printed sample is made and sent for sign-off before production.
- 04
Production & delivery
Batches are inspected, packed and shipped to your warehouse or fulfilment partner.
Frequently asked questions
Can the mailer hold a heavy product?
Yes, up to around 3 kg with E-flute; for heavier goods we suggest B-flute or a shipping carton.
Request a quote
Request a custom packaging quote
Tell us your product, quantity, dimensions, materials and finishing requirements. Our team replies within one business day, and samples are produced in 5–7 working days.